The necessity of online monitoring of oil pollution levels

The necessity of online monitoring of oil pollution levels

In various industries, solid particles in oil are a very common hazard factor in equipment and systems, which may cause machine and system failures or even damage. The harm of oil pollution to equipment. Oil contamination can lead to a decrease in lubrication effectiveness. The key parts of mechanical equipment must rely on oil film to prevent direct contact, reduce motion friction and wear. If the quality of the oil decreases, it not only shortens the thickness of the oil film, but also reduces the lubrication effect, increases the cost of equipment troubleshooting and maintenance, reduces equipment efficiency, and shortens equipment life.

Firstly, solid oil particles can enter the channels and components of equipment or systems, blocking pipelines and filters. This not only causes system blockage, blockage, and shutdown, but also leads to delays in the process flow and a decrease in production efficiency. At the same time, solid particles in the oil can also reduce equipment performance. Due to fluid friction and wear, the surface of machine parts may be damaged, short circuited, or even worn, resulting in an increase in equipment noise and vibration.

Secondly, solid particles in the oil can also have an impact on the sealing components and oil seals of the equipment, leading to issues of unsealing or decreased sealing performance. This not only leads to equipment leakage, but also to the leakage of lubricating oil and working media, thereby wasting energy and resources. For a long time, the relevant components of equipment and systems have been compressed and worn. The necessity and importance of preventing oil pollution are increasing day by day. We can take some measures to reduce pollution hazards in response to this issue. For example, for mechanical equipment, in daily use, it is necessary to strictly control the skills and quality of operators, establish a complete lubrication management system, and use efficient filtering and cleaning equipment

Finally, solid particles in the oil can cause environmental and hygiene issues for equipment and machinery. In the production environment, unclean equipment and workplaces can affect the physical health of workers and even lead to the occurrence of occupational diseases. Meanwhile, under the pollution of solid particles in oil, the ecological environment of humans and animals may also be polluted and threatened.

Therefore, we should attach great importance to the hazards of solid particles in oil and carry out comprehensive maintenance and cleaning during the use of equipment and systems to ensure the good working condition and long-term stable operation of the equipment. At the same time, in the design and manufacturing process of new equipment or systems, the influence of solid particles in the oil should be taken into consideration, and appropriate filters and screens should be added to protect the equipment.

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Advantages of puluody OPX online particle counting:

1. Early detection of issues

The online oil monitoring system can provide early detection of pollution, wear, and other issues. This can prevent equipment failures, reduce maintenance costs, and extend the service life of the equipment.

2. Real time monitoring.

Completing an online monitoring usually only takes a few minutes to several tens of minutes. The results are automatically entered into the database.

3. Reduce losses

With real-time data on oil condition, maintenance activities can be planned and arranged more effectively. This can reduce downtime and maintenance costs.

4. Efficient and convenient

By monitoring the condition of the oil, the system can optimize equipment performance, reduce energy consumption, and improve efficiency.

5. Cost savings

Over time, identifying problems early and improving maintenance can save costs.

6. No need for sampling.

Directly analyzing the oil in the return pipe or gearbox avoids issues such as unrepresentative sampling and secondary contamination. It also solves the problem of difficult sampling systems and the labor cost of sampling.